An active web guiding system is composed of a sensor, an actuator, and a controller. The web guide actuators are used for the fast response to the changes in the web edge position.
How does the web guide actuator work
When the output of the sensor goes to a controller which outputs a movement command to the actuator, the actuator which moves the guide mechanism may be a stepper motor and ballscrew for smaller assemblies.
Specifications of web guide actuator
Power supply voltage: DC 24V
Maximum speed: 30mm/s
Maximum stroke: 150mm
Maximum thrust: 200KG.F
Back-off error: less than 0.001mm
Push load: 2000KG
Advantages of web guide actuator
1. It adopts Japan's Sanyo electric motor as the actuator, without carbon brush
2. Fully reliable and long service life, truly realize long-term maintenance-free during use
3. It has the characteristics of energy-saving and environmental-friendly
4. Adopting Taiwan precision ball screw with the smallest gap
5. Clearance and durability, so that the actuator has no backlash error.
6. Choosing from75-300mm stroke, 0.5T-10T thrust weight
7. Installation method has direct connection type and L type
Arise provides SE-150S/150/300/300S/75S type servo web guide actuator with advanced technology, superior quality and the most competitive prices.
Arise is an audited, leading web guiding system manufacturer in China with a professional R & D team. Arise can provide an advanced web guide sensor for continuous and accurate edge position control of coil materials.
AE400 CCD Image Sensor
AE400 CCD image sensor adopts an imported CCD sensor and the lens. It can track the edges of various materials with a real-time screen display and an easy full-touch operation.
1. No need for polarity conversion.
When the coil baseline and line asymptotically or the left and right edges are reversed, there is no need to switch the polarity of the control output.
2. No need to re-adjust the gain.
The deviation of the edge from the output voltage is not affected by the width or color of the line. Therefore, once the gain of the controller is set during the test run, there is no need to re-adjust the gain.
3. Position signal hold function.
When a line leaves the field of view and when it returns, the position signal generated immediately before the line leaves the field of view is maintained and output. Therefore, when the web bending speed is fast and the line (edge) will be out of the field of view, the tracking operation will be performed.
4. The line (edge) position is displayed by LED.
The control action, even if the integral action is standard, can also be combined with the position transmitter to perform proportional action. The most suitable control action can be selected according to the machine used.
5. When the detected edge is in the center of the field of view, an LED indicator lights up.
When the device is connected to a controller with a drive lock input, in the case of intermittent lines, when an interruption is detected in the line, the drive is locked and the tracking operation is stopped until the next line appears.
A100 Infrared Edge Sensor For Reading Web Edge
Arise A100 infrared edge sensors are specifically designed to read the edge of webs which has the features of sound-transparent, thick weaves and non-transparent. The web guide sensor uses an infrared LED as the light source. The light is reflected through the material and is then recorded by a CCD line. The CCD elements illuminated in this way in the edge sensor issue a higher signal level. The signal level can be converted into an output value proportional to the web edge position.
Features
1. Adopting high-speed DSP chip, full digital processing, truly no drift, strong anti-interference ability
2. Adopting imported infrared-sensitive components with 0.01mm resolution
3. Fully sealed titanium alloy shell design with special surface treatment, to prevent dust and pollution, anti-corrosion
4. It can detect any material (including mesh material) without adjustment
5. DC12V single power supply, 0-5V analog output, two switch output
6. Easy setup
A200 Ultrasonic Edge Sensor For Precise Web Guiding
In the process of web guiding, the web edge control can be realized by an edge sensor. The ultrasonic web guide sensors are designed for detecting the edges of materials such as paper, a plastic film of any color, with reliable and certain identification of deviations. When the receiver establishes an analog voltage signal that is proportional to the impulse intensity. Then the web reaches the air gap, the impulses are weakened, which makes the sensor to precisely recognize the web edge.
Advantages
1. Adopting high-speed DSP chip, full digital processing, truly no drift, strong anti-interference ability
2. Adopting Japanese Fuji high-precision ultrasonic sensitive components with 0.01mm resolution
3. Fully sealed titanium alloy shell design with special surface treatment, to prevent dust and pollution, anti-corrosion
4. The ambient noise of the workshop has no effect on ARISE's unique ultrasonic technology
5. It can detect any material (including mesh material) without adjustment
6. DC12V single power supply, 0-5V analog output, two switch output
Arise is one of the leading web guiding manufacturers in China, which can provide advanced high-precision web guide controller with simple operation, high reality and professional service.
S800 Web Guide Controller
The S800 web guide controller is designed to control steering frames or linear actuators and allows precise control even at very high speeds of the machines. It has been widely used in the applications of various industries and it is essential in industries such as packaging, printing, labels, building materials, paper pulp, metal processing, non-woven fabrics, corrugated paper processing, etc.
Advantages
1. CPU adopts South Korea’s Samsung Cortex-A9 quad-core processor, with a working frequency of up to 1.2GHz
2. 16-bit imported high-precision AD sampling chip with 1us sampling time, the sensor signal is much more stable
3. Full touch screen made by South Korean Samsung, stand by multi-lingual
4. The control adopts the latest fuzzy PID algorithm control from the United States, and any material automatically adapts to the optimal parameters.
5. Fuzzy recognition with free balance adjustment system
6. Dynamic recognition system for coiled materials which imitates human eyes
7. Can be connected to single/double ultrasonic sensors, photoelectric sensors, CCD sensors
8. Adopts titanium alloy wire drawing shell, high strength, with stronger corrosion resistance and interference resistance
9. The electronic commutation is maintenance-free, and the commutation has higher safety without sparks.
S600 Web Guiding Controller
S600 web guide controller which can directly drive servo motors with encoders is used for web guiding with strict requirements, providing reliable, high-precision control of web alignment via a simple, easy-to-operate interface.
Advantages
1. CPU adopts 32-bit dual-core (FPGA+ARM), working frequency up to 168MHz
2. The motor drive adopts FPGA drive (no need for external capacitor resistance commutation, no need to replace carbon brush, high performance far exceeding traditional DC motor)
3.16-bit imported high-precision AD sampling chip with 1us sampling time and the sensor signal is much more stable.
4. 260,000-color TFT LCD Screen
5. Graphical multi-level menu for convenient operation
6. Using the fuzzy adaptive PID Control and any material is adaptive.
7. The universal sensor interface can be connected to single/dual photoelectric eyes, ultrasonic sensors, and CCD sensors.
8. Electronic commutation, maintenance-free, high reliability, high safety without sparks when commutation.
9. With metal shell, stronger anti-interference
Arise is a professional web guiding system manufacturer in China and Arise web guide can ensure continuous, precise control of various coil materials in various production processes. With the high-performance automatic web guide controller, it can ensure that the material will not deviate from the correct position and reduce the waste to a minimum.
N180 Web Guide Controller
N180 web guide controller adopts advanced 32 digital CPU with FPGA+ARM drive motor and it featuring high precision, reliable performance, convenient installation and simple operation.
Features & Parameters
CPU: 32 digit CPU（FPGA+ARM）
Frequency: 168MHz
Motor Driving: Advanced FPGA drive motor
Reactive Time: 0.05ms
Screen: TFT screen with 260000 colors
Motor Speed Regulation: PID dynamic programming algorithm
Sensor interface: Single/dual photoelectric eye analog, Ultrasonic sensor analog, CCD sensor analog, Can also be connected to two switching signals
Anti-interference: adopts metal shell, stronger anti-interference
Commutation: Electronic commutation
Reliability: high
Maintenance cost: Maintenance-free
Safety: High safety without sparks
Advantages
High-frequency CPU with high speed
High precision correction ability
Shortest reactive time
ADC with more digits bring better precision
Variable of integration PI can detect the changing of error with quick correction
No servo motor with long service life and high efficiency
N200 Web Guide Controller
Features
1. Arise N200 web guide controller has CPU adopting 32-bit dual-core (FPGA+ARM), working frequency up to 168MHz and digital display
2. The motor drive adopts FPGA to drive the motor (no need for external capacitor resistance commutation, and no need to replace carbon brushes)
3. Shortest reactive time in 0.1ms
4. The universal sensor interface can connect single/dual photoelectric eyes and ultrasonic sensors.
5. Using a metal shell, strong anti-interference.
6. Electronic commutation, maintenance-free, high reliability, high safety performance without sparks when commutation.
Web tension control is most commonly used in the processes of unwinding, intermediate, and rewind. Web tension should be controlled in the rewind and unwind and the coil materials must be controlled under certain tension in each process, which ensures the production process can be carried on correctly.
Web tension as a process value is measured and controlled to protect machines and machinery and leads to improved productivity and product quality. The tension that is too high can cause damage to deflector rolls and roller bearings, resulting in the unplanned machine stops, stretching of the web, change in the width, and ultimately snapping of the web. There are a number of high-performance systems available today that use digital tension electronics to provide tension measuring options and performance superior to older technology. Newer technologies that use a measurement principle based on the magnetoelastic effect are not contingent upon physical movement or deformation, providing the sensitivity of load cells with extraordinary tolerance to overloads and virtually no built-in limit to the number of load cycles.
T1000 Web Tension Controller
T1000 web tension controller adopts a full touch screen. It adopts 32-bit high-precision AD sampling with 1us sampling time. The sensor provides a high precision signal with high speed and can be applied in conjunction with magnetic powder brakes, pneumatic brakes, electric motors, etc. It can be calculated automatically without a sensor.
The tension controllers can be configured with brick-type or other types of load cells, such as LS400 though-axis tension sensors or load cells, LS500 cantilever tension sensors or load cells. The load cell is just a weighing scale, it can detect the weight of the loaded product, and then inform the tension controller so that the controller can adjust the tension accordingly.
Features of T1000 web tension controller
1. Simple operation
2. Accurate and reliable
3. Single/dual input
4. Manual and automatic switching
5. Stable operation
6. Strong anti-interference
7. Simple Installation
Professional Web Tension Controller Manufacturer - Arise
Arise is a professional web guide system manufacturer in China, With Arise web tension controller can ensure continuous, precise control of various coil materials in all kinds of production processes. The operation of the Arise tension controller is simple with an automatic full touch screen and the controller has premium quality, the most competitive price guaranteed.
Best Service From Arise
After-Sale
1. 7 days no reason to return or exchange, provided that the product is intact without damage.
Certification
2. Professional certificated, support authoritative and professional organization to identify and check.
Quality
3. The quality of all products are strictly inspected, there’s no need to worry about the quality problem
Delivery
4. The products can be delivered through Yuantong, Tiantian, or SF express.