The masks are regarded as a key resource for the prevention and control of the epidemic. At present, masks are in huge demand all over the world. Arise web guide system can reduce the waste of raw materials and the shout-down of mask machine, improving the production efficiency of the masks, thereby effectively solving the shortage problem of the masks.
Why Choose Arise Web Guide System
During the coil winding process of the mask machine, once the edges of the coil are out of alignment, the subsequent production process will lead to material waste and machine shutdown for debugging. Therefore, in the production of coil products, the web guiding system is an indispensable key accessory. Arise web guide machine is a product that uses photoelectric technology to solve the problem of material waste and multi-layer material bonding in mask production. Its innovation is that it can reduce the waste of mask melt-blown cloth by 30% and solve the five-layer bonding problem of N95 masks, which improves the production speed and qualification rate of masks, as well as improving the production efficiency of masks and reducing labor costs.
How Does The Arise Web Guide System Work?
The production of masks includes polypropylene particles to medical non-woven fabrics, through the processing of mask machines, and then strictly disinfected. The shortage of medical masks always is caused by insufficient production of the mask machines. The Arise web guiding system has greatly improved the working efficiency of the mask machine through technological innovation.
The sensor emits infrared light, ultrasonic, laser, visible light to monitor the operation of the coil materials, and sends the signal to the controller. The web guide controller finds the position drifts of coil materials, according to the instruction set by the controller in advance, the driver controls the swing of the frame to guide the coil position. The automatic web guide system adopts a photoelectric sensor detecting the edge position of the coil materials, and the measured position deviation signal is sent to the controller. After the judgment and processing by the control unit, the drive motor is controlled to guide the coil with the deviation position to the correct position.
Arise is an audited, leading web guiding system manufacturer in China with a professional R & D team. Using the high precision web guiding equipment supplied by Arise can ensure continuous and accurate edge position control of coil materials in various production processes.
How Does the W500 All-in-one Web Guiding System
The web guide sensor emits infrared light, ultrasonic, laser, visible light to monitor the operation of the coil materials, and sends the signal to the controller. The controller finds the position drifts of coil materials, according to the instruction set by the controller in advance, the driver controls the swing of the frame to guide the coil position. The automatic web guide system adopts photoelectric sensor detecting the edge position of the coil materials, and the measured position deviation signal is sent to the controller. After the judgment and processing by the control unit, the drive motor is controlled to guide the coil with the deviation position to the correct position.
Advantages Of W500 All-in-one Web Guiding System
The web guide machine uses a 940nm infrared emitter tube and imported silicon photocells to accurately detect the deviation of the melt blown cloth. The drive system adopts low synchronization, frequency conversion speed regulation, stepping and servo motor drive. The stroke is strictly proportional to the offset of the coil materials.The servo motor drives the ball screw to precisely adjust the material deviation, and keep the edges and lines of coil materials at the designated position at any time.
1. Track the edge of the substrate, correct the unevenness of the substrate when winding.
2. Track the edge of the substrate to keep the coating material equidistant from the edge.
3. According to roll speeds of different materials, the correction speed can be adjusted to keep balance with it.
Main Applications Of W500 All-in-one Web Guiding System
The W500 all-in-one web guide system has been widely used in the applications of various industries and it is essential in industries such as packaging, printing, labels, building materials, paper pulp, metal processing, non-woven fabrics, corrugated paper processing, etc.
Tire industry: molding machine, carcass cord, laminating drum common template correction, inner liner pre-correction, film blowing machine, industrial belt laminating machine.
Packaging, printing and paper industries: satellite web printing machine, bump plate printing press machine, inspection machine, slitting rewinder, coating machine, etc.
Battery industry: lithium battery coating machine, lithium battery slitting machine, lithium battery rolling die machine, battery stacking machine.
Coil materials refer to long-sized continuous materials such as paper, film, sheet, non-woven fabric, metal foil, silk, thread, etc. In the process of uncoiling, technological processing, winding, etc, deviation of the coil materials may occur, due to the deviation of the coil itself or the processing machine. The W500 all-in-one web guiding system provides a solution to reduce the occurrence of such situations. The system always tracks the position of the coil material during the production and makes corrections in real-time.
Working Principle Of W500 All-in-one Web Guiding System
The web guiding system is a closed-loop controller. First, the sensor detects the edge or line of the coil, and the system automatically reads the deviation of the actual position and setting the position of the coil and converts the offset into an electrical signal. They send the signal to the controller. After that the signal is calibrated by the controller, it is outputted to the linear driver. The linear driver drives the deviation correction according to the magnitude of the signal. Then the guide mechanism adjusts the coil to the set position. The drive signal of the current drive is only proportional to the deviation of the coil, which makes it possible to provide precise control for various coils.
Features Of W500 All-in-one Web Guiding System
1. Support three working methods of line tracking, edge tracking, centering tracking, etc
2. Support photoelectric sensor, ultrasonic sensor, CCD sensor.
3. Automatic detection of sensor parameters, no need to calibrate the sensor in most environments.
4. Automatic stroke measurement without mechanical limit switch.
5. Ultra-high-speed response with 500 microseconds (0.5 milliseconds)
6. The DC servo motor drives the ball screw
7. Support Simplified Chinese/Traditional Chinese/English
8. The humanized operation, quick and easy working
Among the web guide machines, Arise web guide system for the mask machine is easy to operate and install. With the system, the maximum speed of mask machine can reach 500 pieces/minute, and the maximum speed of N95 (KN95) mask machine can reach 3000 pieces/minute.
Applications For Various Industries Of Arise Web Guide System
Printing industry
Solvent-free laminating machine, bag making machine, inspection machine, labeling machine, etc.
Battery industry
Lithium laminator, lithium slitting machine, lithium coating machine, battery stacking machine, etc.
Film industry
Film blowing machine, coating machine, film splitting machine, film casting machine, etc.
Tire industry
Steel wire fiber flattener, tyre building machine, steel cord cutting machine production line, etc.
Advantages Of Arise Web Guide System
1. Aluminum alloy body
2. High precision
3. Low noise
4. Automatic web guide control system
5. Easy to install and operate
6. Professional certificated
How To Test The Arise Web Guide System
All the machines here have been installed web guide, and we don’t turn on the machine. First press the manual mode or center button. This is manual mode. This is the center button. They have the same effect. Let the machine start. If there is a deviation, adjust the upper layer of fabric then. For example, if the deviation is to the left, it needs to be adjusted to the right. In the same way, if the deviation is to the right, you must adjust to the left. Before turning on the correction, make sure that the fabric is aligned, and open the correction device after this. After adjusting the fabric, the probe is aligned with the red dot and the upper line is aligned with the edge of the fabric. Then tighten the lower screw and we will locate it.
After setting the position, turn on the automatic key. Now it is in an automatic state. If there is an offset, it will all be aligned with the upper line, and it will all be corrected gradually. Every layer is the same, and probe in this layer should also be aligned with the red dot. The lower screw must be loosened firstly, and then the probe can be moved and aligned with the red dot. After this step, we set it in place and twist the black screw. Then turn on the automatic button. If there is a deviation, the corrector will swing and automatically correct it too. The one in the lower layer is the same, when the adjustment is done, we don’t need to operate it. After finishing these procedures, turn on all the machines in the automatic state. Now all of them run automatically, without deviation.
For more useful tips, please visit the article page on the test and operation of the web guide system.
Mask machine is a multi-layer non-woven cloth through hot pressing, folding forming, ultrasonic welding, waste removal, ear and nose welding procedures to produce a variety of masks with certain filtration performance. In the production of masks, multiple layers of materials should be neatly fitted together, otherwise, there will be waste products or even stuck machines. The all-in-one web guiding system manufactured by Arise can realize multi-layer material alignment, double the speed, free of waste in the refueling process, and no machine sticking.
What Is The Web Guiding System
The web guiding is a system that controls the position deviation of the coil material in the production line when it is conveyed. The machine has the functions of automatic detection, automatic tracking, and automatic adjustment. It can track and control the marking lines, edges of the paper, film adhesive tape, aluminum foil and other materials to ensure the neatness of winding and slitting.
The Arise web guiding system can achieve multi-layer material alignment. The guiding system is a controller for tracking the edge position of the working material or printing lines for high-accuracy differential and swing. It is composed of industrial integrated circuits and has the advantages of strong anti-interference ability in a harsh working environment, high reliability, and long service life.
Advantages Of The Web Guiding System
One-piece design: tightly sealed, compact;
Brushless servo motor drive, maintenance-free
Precision ball screw, accurate positioning
Beautiful appearance: aluminum alloy finishing, surface sandblasting oxidation
Flexible installation: can be integrated, separated and installed, can be installed at any angle
How The Web Guiding System Work
The equipment guides the sensor to emit infrared or ultrasonic to monitor the operation of the coil and send a signal to the controller. After the controller finds that the web has a positional deviation, according to the command preset by the controller, controlling the drive system to swing to correct the web position.
The web guide control system is composed of a controller, a web guide sensor, an electric drive, and a web guide mechanism. These four components together form a closed-loop control system. The sensor detects the edge position of the coil, reading the deviation between the actual position and the set position, converting this deviation into a voltage signal proportional to it, and then sends this signal to the controller. After the signal is amplified and calibrated by the controller, the signal is output to the electric driver which drives the web guide mechanism to perform actions, according to the magnitude of the input signal, to guide the coil to a preset position.
For more professional knowledge, please visit the article pages of the web guiding system