Auxiliary equipment has high working efficiency and guarantees that the rolling mill saves rolling time with high output. The structure of the equipment should be advanced and reasonable with flexibility in movement, easy to operate and maintain. The standardization of spare parts is necessary with easy manufacturing. The production capacity of the auxiliary equipment is generally greater than the rolling mill to ensure production capacity of the rolling mill. The equipment design is economical and reasonable with small in size and light in weight.
Rebar Bar Packing Machine
The advantages of rebar bar packing machine includes fast and efficient, automatic, uniform operation and high safety. With the machine, the packed products include 6.5,8,10,12mm wire, steel bar/pipe/tube, stainless steel tube, aluminum tube,rubber tube, shapes, etc. Double-ring & double-rub wheel devices make working safer stable & energetic. Special conveying device is easy for loading & conveying the package strengthens the transfer capacity. Wide packing belt can be used for cutting the packing cost & making the work more efficiency. Separate control panel makes operation & maintenance become easy. Material tension could be adjusted automatically.
Wire Take-up Machine
Wire take up machine is used to the winding of copper wire, aluminum wire and steel wire rod. The machine is equipped with a torque motor and its speed is adjustable. It can be used with wire drawing machines, rolling mills and other equipment. Spool take-up machine can make the process coherent. It is easy to operate. According to the closing weight, the rebar take up machine can be divided into 0.5 ton class, one ton class and two ton class.
The vertical steel wire winding machine automatically places the wire on the rotating wire rack. The machine can automatically place the wire and deposit much wire. The amount of the deposited wire is determined according to the height of the wire rack, generally, it is between 500 and 3000 kgs. After the rack is full, the wire is pulled out and removed, then change to an empty rack. This machine can work continuously. The vertical steel wire winding machine has the advantages of high-temperature resistance, high speed, and the same level of the three-level disk screw in large steel plants. It has a neat appearance and is easy to transport. It is the ideal equipment for medium and small wire drawing plants.
Pinch Roller Machine
The pinch roller machine is used to hold the rolled parts and feed them into the laying head. The pinch speed is 0-30m / sec and the products are pinched are Φ5mm--Φ25mm round steel and wire. The machine consists of the operation part and the transmission part which are welded at the whole bottom pallet. The elevation movement of the upper roller is realized by the auxiliary motor through the auxiliary reducer, which drives worm and worm wheel under the left and right roller bearing to move automatically. The machine has full PLC programming control, stable and reliable system, digital panel for easy operation and It can achieve 100% synchronization for up and down roller with large feeding force, fully automatic control.
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Auxiliary equipment to various machinery and equipment other than rolling mill. It consists of mechanical equipment used to complete a series of auxiliary processing procedures. According to the difference usages, auxiliary equipment can be classified into the flying shear machine, drawing machine, straightening machine, cooling equipment, lifting and transporting equipment, etc. The selection of auxiliary equipment is very important for rolling mill. The equipment should meet the requirements for product production.
Hot Rolling Mill Cooling Bed
The cooling bed is used for the rebar hot rolling mill production line and consists of a mechanical transmission system, a water cooling system, a cold bed work surface, and a fixed bracket. The cooling bed has the advantage of significantly reduce energy consumption and cost and improve the processing performance of metals and alloys. Hot rolling usually uses large ingots, which not only improves the production efficiency but also improves the rolling speed. The output of the cooling bed is 25ton/hour and the final dimension is Φ8-32 deformed steel bars. The Maximum bed load is 40 tons.
Rolling Line Water Cooling System For Steel Bar Production
The water cooling system in steel plants mostly is used in the rolling mill line for steel bar production. Operators can control flow and system cooling by pulsing each spray up to five times per second. Pulsing capability enables operation at lower flow rates without compromising impact, spray angle or drops size. The system will automatically adjust the cooling profiles based on the inputs from the shapemeter. The water cooling system for the rolling mill has modular design that allows for simple maintenance when needed. Typically, these self-cleaning valves require no maintenance for at least five years and are constructed of high quality, stainless steel internal components to ensure accurate, long-lasting performance.
Pickling-Free Rust Remover Machine
The pickling-free rust remover machine mainly is used for rust, polishing, lubrication, etc. The acid-free machine simplifies rust cleaning procedure. It can complete the shelling, rust removal, polishing, lubrication and other tools at a time. The newly wire treated has a longer rust resistance and can be used indoors for more than 6 months. There are various types of pickling and descaling machines, which can handle wires of different diameters: φ2.5mm-4.0mm, Φ5.5mm-8mm, Φ12mm-16mm, Φ16mm-24mm.
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The straightening machine belongs to straightening equipment and is one of the steel processing machinery. It is applicable to straighten and cut steel bars with a diameter of less than 14 mm with customized cut length according to the different requirements of the clients, widely used for cold-rolled ribbed steel bars or hot rolled wire rods with high-speed straightening. The types of straightening machine include rebar wire rod straightening machine, pipe and round bar straightening machine, scrap rebar straightening machine, CNC straightening and cutting machine. The machine can adjustable straightly cut stainless steel wire, aluminum wire, cold-drawn wire, plastic-coated steel wire, tubes, round bar steel, etc with uniform incision, smallest error, and high performance.TINVO provides superior quality wire straightening machine in china, the most competitive price guaranteed.
Rebar Wire Rod Straightening Machine
The straightening machine is a multi-wheel rebar straightening machine with a V-shaped groove, 22pcs vertical straightening wheels and 7pcs horizontal straightening wheels. The vertical alignment wheel is actively aligned, the transmission mode is gear transmission, and the horizontal alignment is passive. The straightening wheel is made of 9Cr2Mo. The incoming line is manually threaded. The wire speed of the machine is adjustable and the maximum speed is 150 meters/minute. Straightening, shearing and other parts are stable, safe and reliable. The entire rebar steel straightening and cutting machine includes a straightening section, a shearing device, a silo, and an automatic console. The straightening machine is equipped with a 5.5KW servo motor and a cycloidal pin reducer to drive the fly shearing work. The motor control method is a servo controller, so the cutoff machine acts with high speed and low loss.
Scrap Rebar Straightening Machine
The scrap rebar straightening machine not only has the function of straightening steel but also can remove the thread of waste rebar bar. The machine is to change the shape of the steel bar into a straight strip that can be reused, by means of passing the old rebar and the waste round steel through several straightening rolls. It is characterized by advanced design with safe, reliable and easy operation as well as stable performance. It is able to straighten scraped rebar with high efficiency. The cutting function has been added to remove unwanted parts. The four heavy-duty wheels can be used to move the machine anywhere easily. It reduces the cost of the materials and protects the environment by re-using the scraped rebar.
Pipe and Round Bar Straightening Machine
The pipe straightening machine can be used to straighten tubes and round bar steel. It is possible to straighten pipes and rods of Φ6-Φ30mm, with different types of straighteners, for different specifications. It is applicable for straightening bending deformation pipe, cleaning the surface of the steel pipe ash and steel pipe paint. The machine has an easy and compact structure for convenient and high-efficiency operation. It is a multi-functional integration which can complete multiple operations of straightening, derusting and coating the steel tube at one time and has no damage to the steel tube. It can save time, labor and environmental protection.
The types of wire drawing machine include vertical drawing machine, chain-type drawing machine, roller die drawing machine, horizontal drawing machine and pully-type wire drawing machine, mainly used for drawing steel wire, copper wire and aluminum wire. During the drawing process, the steel wire and the surface of the reel do not slide relative to each other in the circumferential direction of the reel and the surface wear of the two is relatively small. When a certain reel is temporarily stopped in the middle, the customers can still rely on their respective product volume to work as usual. The wire drawing machine has the advantages of simple structure, convenient operation and maintenance, and low manufacturing cost. It has features of large low-frequency torque with stable output, the proportional linkage control with high accuracy, slip compensation function, high-speed accuracy, maintaining constant tension and preventing disconnection.
Vertical Drawing Machine
With the vertical downward working mode of the reel outlet, 1-3 tons of wire can be continuously drawn by a vertical drawing machine at a time. The equipment has the dual functions of drawing and take-up. It is suitable for high, medium, low carbon steel, special-shaped steel wire and other non-ferrous metal wire. The machine is applied for drawing wire in the factories,such as wire-steel factor, metal mesh factory and nail making factory, etc. In order to lower residual heat on the surface of the block, the cooling means is installed in inter-wall of the block,the wortle is soaked in cooling water to reduce its working temperature.The vertical drawing machine has precise design, easy operation and the product is made of high quality materials undergoing high abrasion- resistance and low deformation heat treatment process and the machine is endurable with long time preciseness.
Chain-Type Metal Pipe Bar Drawing Machine
Chain-type pipe drawing machine is suitable for the drawing of tube material. The metal drawing machine enters into the center frame mold after passing through the feed end of the raw material. After being clamped by airpower, the chain hook pulls the chain. When the material is drawing, it requires the little vibration on the main body and the uniform stable pulling speed. The best precision of the finished product is achieved. The finished product has a smooth surface and even high quality and it is usually stretched to meet the setting requirements.
Roller Die Drawing Machine
Multiple roller die drawing machine can derust, diameter reduces and straighten various new and old steel wires of Φ8mm-2.6mm. It can reduce the diameter of the steel bar by 3mm at a time without alloy dies, drawing powder, indenter. The wire drawing machine has the advantages of low processing cost, simple operation, easy movement, high efficiency, low noise, etc. It is the ideal equipment for wire drawing processing of scrap steel bars, as well as its products are widely used in hardware, construction and nail making industries.
Multi-Drums Wire Drawing Machine
The wire drawing machine is mainly used for drawing steel wire, copper wire and aluminum wire. It is also called pully-type wire drawing machine and are divided into two drums, triple drums, four drums, five drums, or customized. It has the advantages of high production efficiency, quick drawing speed, small floor occupation, low investment, and easy operation. The machine has a significant energy-saving effect and can save a large amount of electric power for users and is mainly used for weaving net, water tank drawing, construction, galvanizing, etc.
Horizontal Rebar Wire Rod Drawing Machine
Horizontal wire drawing machine enables the steel bar to pass through the wire drawing die from different directions at one time. It can be used in three-ribbed rolling mill. The steel bar after the drawing is directly introduced into the rolling mill for getting a three-ribbed threaded steel bar. The machine is equipped with a 30KW motor. Compared with the continuous pully-type wire drawing machine, the machine has the characteristics of small floor space, energy-saving, simple operation and high production efficiency.
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The flying shear is a kind of shearing machine which performs transverse shearing on a moving rolling stock. It is processing equipment capable of quickly cutting iron plates, steel pipes, and paper rolls. Its performance will directly affect the production efficiency of the rolling production line. It is mainly used to cut medium and small slabs, thin slabs, small sections, hot-rolled and cold-rolled strip. The flying shear machine is generally composed of a shearing mechanism, a mechanism for adjusting the cutting length, a mechanism for adjusting the clearance between the cutting edge and a transmission mechanism. The flying shear can cut the rolled product to a specified length and can cut multiple fixed lengths on the same flying shear, which can meet the requirements of the rolling mill or unit productivity. The speed of the flying shear must be adapted to the speed of the rolling stock to ensure the quality and prevent equipment accidents.
Crank Crop Flying Shear Machine
The type of flying shear machine belongs to the crop shear and it is the indispensable equipment in the continuous rolling mill production line. The basic characteristics of the crank crop shear are that it is frequently started and braked under small inertia, and shearing is achieved under large inertia. The shearing process of the flying shears mainly includes head cutting, tail cutting, cutting (double) length, and accident treatment and sample cutting of the rolled parts on the continuous rolling line. The crop shear mainly includes: crank lever crop shears, rotary crop shears, crank connecting rods and rotary combined flying shears, big gantry flying shears, etc.
Cold Shear
Cold shear plays an important role in the rolling mills. The machine has high strength capacity to cut the product into desired lengths. It adopts a ball screw, linear guide and servo motor to drive the back gauge with high positioning accuracy with integrated steel welded structure, eliminate stress by vibration, with good rigidity. The serials' connection of the oil cylinder is to prevent the cutting angle changing during the operation of the fly shearing machine. It has the automatic adjustment of blade clearance for accurate, rapid and convenient operation. The adjustable shear angle is to reduce sheet distortion. Motorized back gauge and position display make it convenient and precise.
Disc Multiple Lengths Flying Shear Machine
The flying shear is a rebar cut to length shearing machine which is used in the metallurgical rolling industry and is the key equipment in strip and tangent shearing. It is a high-speed rebar cut-to-length shearing machine used in the metallurgical rolling industry. It is a modern shearing product for rolling rebar. The fixed-length flying shear is arranged between the rebar rolling line and the cold bed nip roller, and its scissor blade has a line speed higher than the rolling line speed by 3-4 m/sec, thereby achieving high-speed rebar shearing.
Crop Shear With Head and Tail Rotary
The rotary crop shear is a conventional flying shear machine.It is widely used by the small and middle steel plant. TINVO is your trustworthy professional manufacturer with high configuration and best price. All steel welded structure, vibrating treatment of ageing for removal of internal stress ensure good rigidity and stability. The integrated hydraulic transmission system gurantee the good reliability. Triple support rolling guide rail is to eliminate gaps of support and enchance shearing quality. The gap of manual adjustment is rapid and accurate. Clearance in between shearing baldes adjusted by hand wheel is quick,accurate and convenient. High stacking accuracy is promised by using individual stacking systems and full automatic type is for easy operation and high output.
Steel Cutting Blade for Hot/Cold Rolling
These steel cutting blades mainly are used for the hot or cold rolled thick sheet of cross-cutting and slitting. The main applications are Large steel plant, non-ferrous metal processing plant, cold-rolled steel plate plant, Strip manufacturers, strapping materials factory, packaging materials plant, steel screen factory, Steel pipe manufacturer, steel slitting equipment manufacturer, etc. The main products are made of high-quality alloy steel such as Cr12MoV, H13, H13Ni, LD, etc., which meets the customer's small shear burr during use. The more precisely the blades are made, the more accurate steel sheets you'll get.
Hydraulic Alligator Shear
The hydraulic alligator shear is a type of alligator shear with extremely high-cost performance. The machine has the characters of lightweight and high efficiency compared with other scrap steel iron shearing equipment. Therefore, it has been widely used in mechanical processing and small rolling mills including metal recycling processing plant, scrap car dismantling field, smelting and casting industry, waste materials recycling and processing industry, small and medium-sized steel mills for various cross-section shapes such as round steel, square steel, sectional steel, angle steel, I-beam, Cold shearing and cutting of scrap metal.
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