Cemented carbide has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance. Especially its high hardness and wear resistance, which remains basically unchanged even at the temperature of 500°C and still has high hardness even at 1000℃. It is widely used as tool materials, such as turning tools, milling cutters, planers, drills, boring cutters, for cutting cast iron, non-ferrous metals, plastics, chemical fibers, graphite, glass, stone and ordinary steel. Also, carbide parts can be used for cutting hard-to-process materials such as heat-resistant steel, stainless steel, high manganese steel, tool steel, etc.
Tungsten Carbide Bushing
Tungsten carbide bush is mainly used for stamping and stretching. It has the characteristics of wear resistance and impact resistance. It is the supporting parts used in the mechanical parts, in order to achieve sealing, wear protection and other functions. In the field of valve applications, the tungsten carbide bushing is in the bonnet and is the corrosion-resistant material for sealing. In the field of bearing application, the carbide bushings are used to reduce wear between the bearing and the shaft seat, and to avoid the increase of clearance between shaft and hole.
Tungsten Carbide Valve Seat
Carbide valve seats are used in various specifications and configurations and can be used under abrasive, corrosive, and aggressive conditions. They are used for sealing of valves of oil pumps in the petroleum industry's sand-containing wells, viscous oil wells, sea oil wells, high-pressure sulfur resistant oil wells, compatible tungsten carbide valve seats, etc. Various grades of tungsten carbide valve seats can be supplied according to the customer's drawings. The surface finish, tolerance class and tolerances of dimensions have respectively reached the standards of the machine industry.
Tungsten Carbide Sleeves
Tungsten carbide sleeves are widely known for their durability and quality. They can withstand high pressure and are resistant to corrosion, so are used in water pumps, oil pumps and various other pumps. Today, tungsten carbide sleeves have been playing an important role in the field of long working parts material. Carbide sleeves are often used in water pumps, oil pumps and other pumps, especially used for high pressure or corrosion resistance pumps, flow control.
Customized Tungsten Carbide Nozzle
Carbide nozzles have the advantages of being more economical and longer service life. Traditionally, tungsten carbide is the best choice for the material of the nozzles.
Features
1.Sufficient strength and rigidity.
2. Good impact toughness.
3.Abrasion resistance.
4.Corrosion resistance.
5.Long service life.
6. Anti-compression.
7.Excellent thermal shock resistance.
8.Good sealing character.
XYMJ has more than 20 years of experience in researching and manufacturing tungsten carbide products such as carbide bush, valve seats, nozzles, carbide rods and bars, and other customized tungsten carbide parts. High-quality carbide products rely on 100% virgin raw materials and advanced wet-milling, pressing machines and sintering furnaces. XYMJ emphasizes every production process, which has high-precision grind machines, skilled workers to control the very high precision of each carbide part.
Tungsten carbide mining tools, with their unique properties, are widely used in oil drilling, coal mining, rocking drilling, geological prospecting and other industries. Its high temperature, wear and corrosion-resistant properties to meet specific conditions required for mining.
Tungsten Carbide Mining Tips
Tungsten carbide tips are widely used in oilfield drilling and snowplow, or other equipment because of their unique properties. Tungsten carbide milling tips mainly include tips for road milling, tips for coal mining, tips for tunneling and tips for trenching, etc. In a word, tungsten carbide mining tips are used for rock cutting and milling with big consumption. According to different oilfield drilling machinery, such as roller cone bit, DTH bit, geological drilling tool, carbide tips are divided into different standard styles: P-type, Z type, X type, etc. The material grades include YG4C, YG8, YG11C, YG15. YG8 material grades are used for coring crowns, electrical coal drill bits, coal cutting picks used in geological prospecting, coal mining. YG11C grades are used for heavy rock drills and rotary hammer rock drills cutting hard rocks. YG15 grade has a high intension, lower wear resistance, suitable for making bits for rotary machine and heavy rotary machine to drill hard and very hard rock.
All of the tungsten carbide mining tips provided by XYMJ are made from virgin raw materials. Various sizes and styles are available here and we can also make the tips in any new design and sizes to meet our customers' requirements.
Tungsten Carbide Button
We have a variety of types of carbide buttons, such as spherical buttons, ballistic buttons, conical buttons, wedge buttons, wedge crested chisel, wingtip, spoon buttons, flat-top buttons, serrated buttons, sharp claw, auger tips, road digging buttons and so on.
The tungsten carbide button is widely used in petroleum drilling, snow plow equipment, cutting tools, mining machinery, road maintenance and coal drilling tools. It is also can be used as an excavating tool for Tunneling, quarrying, mining and construction. In addition, it can be applied as drill accessories for rock drilling machines and deep hole drilling tools. They have good impact toughness and excellent wear resistance.
Features
1.high strength and high hardness.
2.excellent hardness, wear-resistance, high elastic modulus, high flexural strength.
3.good chemical stability (acid, alkali, high-temperature oxidation), impact resistance.
4. good toughness, low coefficient of expansion etc.
Tungsten carbide cutter plays an extremely important role in the machining process because it offers higher wear resistance than high-speed steel, which can withstand higher working temperatures and can be very well optimized to meet the requirements of various processes. At the cutting edge, carbide tools can withstand temperatures of up to 1,100°C with minimal creep, with higher cutting speeds and feed rates. The tungsten carbide provides minimum quantity lubrication and high-speed cutting, which can meet high demands for the performance of cutting tools.
According to the shapes of customized tungsten carbide cutting tools, the cutting tools are classified into round blades, ring blades, long blades, arc blades, toothed blades, trapezoidal blades, wave blades, serrated blades, disc blades, and special-shaped blades, etc.
Why Choose Tungsten Carbide Cutting Tools
Cost-effective
Carbide (either tungsten or titanium) is much better at dissipating heat than steel. Thus, when using these tools, you don’t have to stop as often to allow the machinery to cool off. Also, this dissipation helps the material stay stronger because it doesn’t change the structure of the metal. It has a long service life.
Cleaner Cuts and Finishes
One crucial element of a carbide cutting tool is that the edge is going to stay sharper for longer. Because it maintains a sharper edge, that also means that you get a cleaner, neater finish. Whether cutting hardwood or metal, having cleaner results will save you both time and money. Carbide tools don’t damage the grain as much either.
Long Service Life
When you combine the durability of steel with the expert finishing power of carbide, you get a tool that is built to last.
Tungsten Carbide Rotary Burr
Tungsten carbide rotary burrs, also known as rotary files or die grinder bits are used for cutting, shaping, and grinding, and applicable for the removal of sharp edges, burrs and excess material. They provide high precision cutting. Tools, such as burrs, made from carbide, can withstand higher temperatures and maintain a sharper cutting edge than high strength steel.
Carbide rotary burrs have been used widely in shipping construction, auto engine porting and foundry fabrication. With its high rotating speed and hardness, it can machine a lot of different materials, such as cast iron, carbon steel, alloy steel and non-ferrous material. High life service of product is warranted for virgin and excellent raw material which is one of most critical factors to the carbide burr's life.
Tungsten Carbide Circular Blade
According to the applicable Industry of the carbide cutting tools, the carbide circular blade can be classified into printing industry blades, paper industry blades, aluminum foil blades, metal film cutting blades, medical blades, car care blades, tobacco cutting blades, packaging blades, food blades, film blades, leather blades, rubber points Cutting blades, chemical fiber/glass fiber blades, textile machinery blades, plastic blades, feed blades, paper tube machine blades, woodworking blades, forestry machinery blades, etc.
Features
1) less knife consumption costs.
2) Strictly quality control for an excellent valve.
3) High precision, high intensity.
4) Excellent hardness, small thermal deformation.
5) Matched to their applications.
6) Reduce unsurpassed edge quality.
7) Increased blade durability and reduced retooling time.
8) Excellent cutting quality, stable and reliable cutting performance.
Tungsten Carbide Brazed Tips
The carbide brazed tips are used as external turning, boring and grooving tools, used for making twist drills and straight groove drills
Material: high virgin raw material with submicron and average grain size.
Tolerance: strict tolerance extent control
Grades: various for choice: YG6, YG10, YG15, YG20C, etc.
Physical performance: high hardness and impact toughness, very good mechanical & chemical stability.
Carbide rods have characters of high hardness, high strength, chemical stability, electric and heat-conducting and the products manufactured by XYMJ bring superior cemented carbide grades and dimensional precision, which provides excellent features and advantages to meet high demands for machining, with secured consistency, high performance and reliability.
Tungsten Carbide Strips
The main composition of tungsten carbide strips is tungsten powders and cobalt powders. Carbide strips have many excellent characteristics such as high hardness and strength, good wear and corrosion resistance and very stability under high temperature. It can be used in many fields such as woodworking, machining of refractory alloys, stainless steel, high manganese steel, for processing cast iron, non-ferrous metal and aluminum section bar, etc. The product meets the ISO9001:2015 quality standard. XYMJ supplies various types including Carbide Strips with more than 300mm, carbide strips with angle, STB Blanks with US Standard, Strobe Blanks for Circular saws and so on.
Tungsten Carbide Rod
Cemented carbide rods can be used for making end mills, various drill bits, automobile special cutter, engine special cutters, horology, processing special cutters, integral vertical milling cutter, graver and etc. Also, the tungsten carbide rod can be made into hard alloy punches, mandrels, centers, and perforation tools.
(1) Good wear resistance, higher toughness, high precision, better deformation and fracture resistance
(2) Advanced automatic extrusion equipment to produce
(3) HIP sintering and precision grinding to ensure have good performance
(4) Both blank and finished conditions available
(5) Can reach a mirror effect surface after accurate grinding and polishing
Tungsten Carbide Plate
Carbide plate has high hardness, good abrasion resistance and toughness, heat and corrosion resistance. It is widely used in the following fields:
1. The production of cast iron rolls and high chrome roll knife.
2. Suitable for the production of discharge plate, stamping die, cold punching die, such as electronic stamping die.
3. Used in the production of copper, aluminum, stainless steel, cold-rolled sheet, El board, Q195, SPCC, silicon steel plate, metal, standard parts, upper and lower punch and another high-speed mold.
4. Higher wear resistance, suitable for hardwood, logs, aluminum, copper rods, cast iron processing for the production of various types of motors, electronic into the mold, stamping electronic mold.
Tungsten Carbide Rod With Coolant Hole
Carbide rods or round bars with coolant holes for milling have various dimensions, blanks or finished, and many different grades with different applications for customers' selections.
(1) Good wear resistance, higher toughness, high precision, better deformation and fracture resistance
(2) Advanced automatic extrusion equipment to produce
(3) HIP sintering and precision grinding to ensure have good performance
(4) Both blank and finished conditions available
(5) Can reach a mirror effect surface after accurate grinding and polishing
XYMJ has a professional production line with strict quality for tungsten carbide rods and puts emphasis on every production process of our carbide rods. Having premium quality carbide rods is the base of furtherly machined high precision finished carbide parts. We have high-precision grind machines, skilled workers to control the very high precision of each carbide part.
Tungsten carbide has excellent hardness, wear&corrosion resistance, resistance, which increase the service life. Tungsten carbide can improve productivity through high performance and reduced downtime. The carbide dies from XYMJ can reach tolerances with +0.01mm. Moreover, the inner hole surface and outside surface can be processed with mirror surface grinding.
Tungsten Carbide Punching Dies
Tungsten carbide punches will increase productivity by reducing replacement tooling cost and downtime. Punches manufactured in carbide can improve the quality of your product and extend the life of your tooling.
Tungsten carbide punches are mounted on metal parts stamping die, used in direct contact the material, and make the material informed, cut. It is a necessary accessory to stamping die. Tungsten carbide punch is depending on the punching material and thickness, to select a different alloy. Under normal circumstances, be thicker stamping products, tungsten carbide is better to choose the lower hardness and toughness of the model; the harder the material, select a slightly lower hardness model, which can effectively avoid the washed missing. When stamping relatively thin sheet metal, or hardness is not high, and hole machining of this product, tungsten steel punch can select higher hardness, thereby increasing the life of tungsten carbide punch. Carbide punches, according to the different needs of the product, to produce different shapes, for example, a batch of drilling, the computer's chassis, there are a lot of top vents, as well as mobile phones, many of the electrical appliances, machinery the hole machining.
Features
1.Well abrasion Resistance.
2. High Hardness, around 88HRA or even 91HRA.
3. Excellent corrosion Resistance.
4. High precision and high quality, the service life is over 10 times longer than common high-speed steel.
5. Mainly used for piercing by machinery manufacture &?hardware, the finished holes are free of burrs and own precise size.
6. Outside diameter, inner diameter, height are all accurate grinding, tolerance can be +0.01mm. The product has very good concentricity, parallelism, perpendicularity.
7. Punches manufactured in carbide can improve the quality of your product and extend the life of your tooling. Working with you, to supply you with carbide components for your Die Set Assembly.
Tungsten Carbide Wire Drawing Die
Wire drawing dies are usually used to shorten the diameter of various ferrous and non-ferrous metal rods and wires. Applications include various grades of low/medium/high carbon steel, steel alloys, stainless steel, welding wire, etc.
Tungsten carbide wire drawing dies enable wire manufacturers to maintain uniform wire roundness, minimizing material usage and the possibility of bursting.
Carbide mold is an excellent choice for manufacturing ferrous metal rod size wires. They are also ideal for short trial runs. Mirror polishing and smooth lead wire is used to ensure the long service life and wire drawing.
Features
1. Tungsten carbide wire drawing dies/mold pellets are made from 100% virgin material of WC and Co. It has good wear resistance, high bending strength.
2. Tungsten carbide wire drawing dies are a good economical choice for steel wire and other large-size wire drawing applications.
3. Applications for drawing wire, tubes, rod. Type as S11, WTA. S13 etc.
4. Usage: for steel wire drawing, drawing aluminum wire, copper wire drawing.